Introduction

What is ceramic

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The word ceramic has come the Greek word "keramos" which means " burnt stuff". Which essentially meant things made from clay and then fired.
For many years this definition was enough to define ceramics. With the advent of modern ceramics this definition falls short of describing entire ceramic industry

Classification

Ceramic industry is broadly classified in two segments:

Silicate Ceramics

  • ✔ Clay products
  • ✔ Sanitary ware
  • ✔ Pottery
  • ✔ Tiles
  • ✔ Glass

Modern Ceramics

  • ✔ Oxide ceramics
  • ✔ Nuclear fuels
  • ✔ Magnetic ceramics
  • ✔ Single crystals
  • ✔ Ceramic nitrides, carbides and borites
  • ✔ Ceramic metal composites

Glaze Crawling Defect

Crawling is a ceramic glaze defect causing bare spots on ware, marked by thickened, rounded glaze margins where coverage fails.

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Glaze body interface

Glaze body interface is the bonding between glaze and body. If the interface is not proper many defects may manifest in short and long term

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Tile dimensional defects

Dimensional defects arise from unequal stresses during forming, firing and annealing stages. Stresses can also arise if glaze and body compositions are not properly matched

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Kiln energy balance

Kiln energy balance is very important for good production results and fuel efficiency.

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WHAT WE DO

01.

Troubleshooting:

In-depth study and root cause analysis of problem and finding it's solution

02.

New product development:

We offer assistance in new product development or improvement

03.

Annual contract:

We offer annual contract for technical consultation

04.

Mentoring and Training:

We offer mentoring in production by helping implement various methods to bring good quality and efficiency in manufacturing
We also provide technical training to staff

Solutions for tile industries

1. Raw materials selection ( clay minerals) - Read More

2. Raw material processing ( body and glaze ) - Read More

3- forming ( pressing) - Read More

4- glazing ( preparation, compatibility and deposition) - Read More

5- firing ( temperature - time schedule for roller furnace and efficiency) - Read More

Solutions for sanitary ware / table ware:

1. Raw materials selection ( clay minerals) - Read More

2. Raw material processing ( body and glaze ) - Read More

3- forming ( casting, soft paste forming, injection moulding) - Read More

4- glazing ( preparation and deposition) - Read More

5- firing ( temperature - time schedule for tunnel/ shuttle and efficiency) - Read More

Solutions for refractory industry :

1. Raw materials selection ( clay minerals/ oxides, PCE, RUL) - Read More

2. Raw material processing ( body ) - Read More

3- forming (pressing,casting, soft paste forming, injection moulding) - Read More

4- firing ( temperature - time schedule for tunnel/ shuttle and efficiency, grain growth and crystal structure) - Read More

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